Consultancy and study preparation
We will design the optimal solution according to your needs. Our solutions incorporate the latest trends in technology design, including partial solutions in the Industry 4.0 vision.
The project respects the customer’s requirements according to the analysis of the technological process or machinery. We create a development team together with the user to know their needs and by implementing them we achieve customer satisfaction with the delivered equipment. The projects are developed in accordance with the applicable EN standards.
- The project can be prepared as an initial study, a project for a building permit, documentation for the selection of contractors or a project implementation and documentation of the actual execution. In case of your request, we can also prepare the project as a partial project, supplementing the project provided by the customer.
- The project is processed in CAD NX from Siemens PLM division. Alternatively, we can process the project in another CAD.
Mechanical modification of machinery and equipment
According to customer requirements, we assess the possibility of upgrading existing equipment in terms of functionality, ergonomics, economy, environmental impact and compliance with applicable safety regulations. Together we select subcontractors.
An example is the conversion of a single-purpose machine into an innovative product range for furniture hinges.
A single-purpose machine that assembles furniture hinges had to be adapted to a newly developed product. The active parts of this machine were redesigned and remanufactured. At the same time, an overhaul of the entire machine was proposed. The electrical installation was replaced and new elements were used to meet the new safety requirements.
In the field of robotization, we cooperate with leading robot manufacturers, which we implement into our customers’ production processes with the support of the latest simulation tools – see video. In this way, we prevent possible collisions when commissioning robotic lines and equipment. We thus test the technological functions to the maximum extent possible already in the development phase.
Examples include the replacement of a manual assembly workstation with a robot, or applications in the production of automotive parts. The application of a robot with the modification of the technological equipment has succeeded in increasing the running of the line and thus eliminating the bottleneck in the material flow. The customer was able to increase production volume and deliver the required quantity of car parts.
Complete delivery of equipment
We supply the equipment from design through production, assembly to commissioning.
We subcontract the production of our designed equipment to our selected suppliers. The procedure of production, acceptance, testing and commissioning of the equipment at the customer’s site is agreed with them. The delivery also includes the electrical part and automation of the equipment. We also provide warranty and post-warranty service.
An example of a complex delivery is the application of a carousel machine for pressing valve cones. From the vibrating machine, the valve bodies and their conical interior travel to a rotary carousel table where the two parts are pneumatically pressed together, deburred, checked for any misalignments and transferred to a pallet of finished parts.
Complete documentation is prepared for the project
The documentation includes:
- Composite and layout drawings
- Fabrication drawings with material specifications
- BOMs of manufactured and purchased parts
- Operating and maintenance instructions
Designs are prepared according to customer requirements in Czech, English, German or Russian.